Model 231 Shaper/Router Table GB D F I NL DK S N FIN E P GR TR Original instructions Originalbetriebsanleitung Notice originale Istruzioni originali Originele gebruiksaanwijzing Original brugsanvisning Bruksanvisning i original Original driftsinstruks Alkuperäiset käyttö-/turvallisuusohjeet Manual original Manual original Orijinal kullanim kilavuzu 4 6 10 13 16 19 22 25 28 31 34 37 40 CZ PL BG H RO RUS EST LT SLO LV HR SRB SK Pvodním návodem k pouzívání Instrukcja obslugi 43 46 50 Eredeti használati utasítás Instruciuni de folosire originale 53 56 59 Algupärane kasutusjuhend Originali instrukcija Izvirna navodila Instrukcijm oriinlvalod Originalne upute za rad Pôvodný návod na pouzitie 63 66 69 72 75 78 81 Dremel Europe The Netherlands 2610004525 310309 www.dremel.com All Rights Reserved FIG. 1 D M L O B I K J S N P Q R A H B G F B E 612 615 640 650 652 654 D C 655 FIG. 2 A FIG. 6 FIG. 7a B FIG. 7b FIG. 3 A B A FIG. 8 A B E C D C FIG. 9 FIG. 4 A B B C A C D 16mm E D FIG. 5 FIG. 10 400 mm A B D A B C 300 mm 40 mm 3 GB GENERAL SAFETY INSTRUCTIONS READ ALL INSTRUCTIONS. ! WARNING Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. The term "power tool" in all of the warnings listed below refers to your mains-operated (corded) power tool. i. Take protective measures when during work dust can develop that is harmful to one's health, combustible or explosive (some dusts are considered carcinogenic); wear a dust mask and work with dust/ chip extraction when connectable. POWER TOOL USE AND CARE a. b. c. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. Do not use the power tool if the switch does not switch it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. Disconnect the plug from the power source before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. Use the power tool, accessories and tool bits etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation. Use clamps or other practical way to secure and support the workpiece on a stable platform. Use only genuine accessories. SAVE THESE INSTRUCTIONS WORK AREA a. b. c. Keep work area clean and well lit. Cluttered and dark areas invite accidents. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. d. e. ELECTRICAL SAFETY a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. If operating a power tool in a damp location is unavoidable, use an earth leakage circuit breaker. Use of an earth leakage circuit breaker reduces the risk of electric shock. f. g. b. c. d. h. i. e. f. SERVICE a. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. PERSONAL SAFETY a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. Avoid accidental starting. Ensure the switch is in the off position before plugging in. Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents. Remove any adjusting key or wrench before switching the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of these devices can reduce dust related hazards. Do not work materials containing asbestos (asbestos is considered carcinogenic). SAFETY INSTRUCTIONS FOR ROUTERS GENERAL · · T histoolshouldnotbeusedbypeopleundertheageof16years. A lwaysdisconnectplugfrompowersourcebeforemakingany adjustment or changing any accessory. b. ACCESSORIES · · · · U seonlyaccessorieswithanallowablespeedmatchingatleast the highest no-load speed of the tool. D onotusedamagedordeformedrouterbits. O nlyusesharprouterbits. P rotectaccessoriesfromimpact,shockandgrease. c. d. e. f. g. h. BEFORE USE · · · A voiddamagethatcanbecausedbyscrews,nailsandother elements in your workpiece; remove them before you start working. Alwayscheckthatthesupplyvoltageisthesameasthevoltage indicated on the nameplate of the tool (tools with a rating of 230V or 240V can also be connected to a 220V supply). D ustfrommaterialsuchaspaintcontaininglead,somewood species, minerals and metal may be harmful (contact with or inhalation of the dust may cause allergic reactions and/or respiratory diseases to the operator or bystanders); wear a dust mask and work with a dust extraction device when connectable. 4 · · F ollowthedust-relatednationalrequirementsforthematerials you want to work with. B esuretoolisswitchedoffwhenpluggingin. DURING USE · · · · · · · A lwayskeepthecordawayfrommovingparts. N everusethetoolwhencordorbase-plate(=protectiveguard)is damaged; have it replaced by a qualified person. K eephandsandfingersawayfromrouterbitwhentoolis switched on. I ncaseofelectricalormechanicalmalfunction,immediately switch off the tool and disconnect the plug. I ncasetherouterbitisblocked,resultinginjerkingforcesonthe tool, immediately switch off the tool. I ncaseofcurrentinterruptionorwhentheplugisaccidentally pulled out, immediately switch off the tool in order to prevent uncontrolled restarting. D onotapplysomuchpressureonthetoolthatitcomestoa standstill. N O P Q R S Clamp Screw Nut Washer #9 Washer 4,8 mm Fence Wedge Clamp Screw Wedge MOUNT TABLE TO WORKBENCH TheSHAPER/ROUTERTABLEcomesassembledreadytomountonthe workbench. After determining table location, predrill the bench using a 3,2 mm diameter drill at the four mounting hole locations. Secure table to the bench using the 4 wood screws, and washers. (Included with the Shaper/RouterTable.) SeeFigure2: A 4 Wood Screws & Washers B Use 50 mm x 100 mm as alternative mounting option INSTALL ROTARY TOOL TO TABLE SeeFigure3: A Guard B Fence C On/off switch must face forward so left-to-right motion will turn tool off. D Depth Adjustment Screw E Clamp Knob 1. 2. 3. Make sure the power cord of the rotary tool is unplugged and install the required router bit. Loosen the clamp knob and adjust the height of the tool holder to the lowest position. Move the rotary tool from the underside in the tool holder and turn the nut on top of the tool holder to fixate the rotary tool. Use the open end spanner to fasten the nut. ENVIRONMENT DISPOSAL Themachine,accessoriesandpackagingshouldbesortedfor environmental-friendly recycling. ONLY FOR EC COUNTRIES Do not dispose of power tools into household waste! According the European Guideline 2002/96/EC for Waste Electrical and Electronic Equipment and its implementation into national right, power tools that are no longer usable must be collected separately and disposed of in an environmentally correct manner. APPLICATION ADVICE · · · U setheappropriaterouterbits. F orcutsparallelwiththesideofyourworkpieceusearipfence. P rotectyourselfagainsttheeffectsofvibrationbymaintaining the tool and its accessories, keeping your hands warm, and organizing your work patterns. 1. 2. 3. 4. 5. OPERATING INSTRUCTIONS CHANGING ROUTER BITS Loosen the clamp knob and adjust the height of the tool holder to the lowest position. Rotate the rotary tool so the shaft lock button can be operated through an opening in the tool holder. Apply the shaft lock button and loosen the router bit. Remove the router bit through the table and install another router bit. Apply the shaft lock button and fixate the router bit. ASSEMBLY ATTACHMENT FOR USE WITH DREMEL ROTARY TOOL MODELS 300, 395, 398, 400, 4000. ATTENTION: Read entire instruction manual carefully before using your DremelShaper/RouterTable.Retaininstructionsforfuturereference. ThisattachmentwillconvertDremelRotaryToolstoaShaper/Router table for edge forming, routing, grooving, shaping, sanding, edges, jointing, etc. SeeFigure1: A Base B Carriage Bolt C ToolHolder D Large Knob E Depth Adjustment Screw F Nut - Square G Depth Bracket H Bracket Screw I Pin J Mounting Screw K ThumbNut L Guard M Sleeve CUTTING DEPTH ADJUSTMENT Loosen the clamp knob and turn the depth adjustment knob to set cutting depth. Depth of cut will be the amount the bit extends above the shaper/router table. SeeFigure4: A Large Knob B Depth of Cut C Table D Depth Adjustment Screw E ToolHolderAssembly Adjustment markings on the side of the tool holder facing outward are marked in inches and millimeters. View the markings prior to starting yourproject.Turnthedepthadjustmentknobtosetdesireddepth.To ensure proper settings, rout and measure cut on scrap material. SeeFigure5:Depth Adjustment Markings A Inches in 1/8 inch increments B Millimeters in 5 mm increments 5 ROUTER FEED DIRECTION Therouterspindleturnsinananticlockwisedirectionwhenviewed fromabovethetable.Forbestcontrolandqualityofcut,feedthework into the bit in the direction that the bit will tend to pull the work to the fence.Feedtheworkpiecefromrighttoleftasshown. SeeFigure6 Feeddirectionisextremelyimportantwhenusingapilotbitfreehand on the edge of a workpiece as well as when using the fence with all bits. SeeFigure7a:Feed Direction without Fence SeeFigure7b:Feed Direction with Fence A FeedDirectionArrow Tips Table: 1. Wrong Direction - Hard to control 2. Feedingtoofast-Overloadsmotor 3. Dull bit - Overloads motor 4. Cutting too large or deep in one pass - Overloads motor 5. Feedingtooslow-Leavesfrictionburnsonwork. 2. 3. special cases when the fence must be removed from the table, adjust the centre cylinder of the guard down to provide protection from revolving cutter. Onlypilotedbitscanbeusedwithoutthefence.Theworkpiece should be kept between the cutter and the operator, and fed from right to left. Feedtheworkpiecepastthecutterwithoutstoppingandwith a consistent speed, A change in feed or a dwell will cause an irregular cut. ExPANDED TABLE WORK SURFACE TheShaper/Routertableisdesignedtomakeiteasytoexpandthe size of the working surface. Use 10 mm thick solid core plywood. Cut a rectangular hole in the pl ...